Back injuries are a common problem caused by carrying or moving loads. While using delivery trucks can make the task easier and faster, it becomes impractical when loads just have to be transported a short distance.
This is where hand trucks, carts, and dollies come into the picture. With these tools, workers can transport light or heavy loads faster, without worrying about back injuries or gas consumption.

Photo by Kevin Rosseel
Safety Measures
As with carrying loads by hand and with vehicles, handling loads with hand trucks, carts and dollies can pose hazards if they are not used properly. Avoid accidents by following these safety tips:
- Use the two-wheel hand truck only when handling light loads. Always use the four-wheel hand truck for heavy loads.
- Always make sure the weight is evenly distributed on all wheels of a hand truck, cart or dolly, especially with four-wheeled hand trucks with side railings.
- Before use, inspect center ladder section, cross bars and vertical bar for cracks and other defects/damage.
- Check all welds before moving loads.
- Never pull a cart, dolly, or hand truck. Always push it when moving loads.
- Never try to upend four-wheeled hand trucks.
- As much as possible, break down large loads into smaller ones.
- Secure loads with heavy-duty nylon belts. Inspect these belts before use to make sure they are not frayed, worn-out or damaged.
- Always use a ratchet belt tightener with auto rewind to keep loads from shifting or slipping.
- When climbing or descending stairs, always use stair crawlers.
- When raising or lowering a load, never use your back. Instead, make use of the mechanical or hydraulic lifting mechanisms of the tool.
Personal Protective Equipment
Even with a dolly, cart or hand truck, you are not protected from other hazards that a load may pose, as well as some conditions in the work area that may cause accidents. Here are some suggested PPE for different situations:
1. Leather gloves
You may need this when handling large heavy objects/materials with rough or sharp edges.
2. Back belt
This is helpful in supporting your lower back while pushing dollies, carts or hand trucks with loads. Make sure to wear it on your lower back.
3. Protective footwear
You might need this PPE when your work area exposes you to foot injuries like falling/rolling objects or pointed materials that can pierce the sole.
4. Special boots, shoes or foot guards
You may need special designs of footwear when there are slip or trip hazards in the worksite. Examples of this footwear are non-skid soles and steel-toed boots.
Related Links:
13 Safety Tips on Handling Loads with Forklifts
PPE and How It Can Save Your Life – Part 2
Top 7 Tips on Using the 2006 Census to Improve Workplace Safety



All the time, I use my feet to jerk off the cart to a slanting position when I am ready to push it forward and move to where it’s destination should be. This way, there is less pressure on my back and I avoid getting back pain.
Nice web site! Excellent write-up on hand truck user safety!
With the heavy load on the cart it will also be a treat to you backs.I’ll ive seen some industries do have trolleys that being carried by forklift.This will eliminate any hazards for pushing or pulling.What is your comment
Such a long list you got here so I’m beginning to think if they all still work today. Anyway,, by common sense, I believe this post has helped a lot of us (including me) and I’m sure that in the future, it still will.
Thank you for the safety tips. I’ve been looking for these now that I need to use a hand truck more often.