Here are 13 of the safety measures you must follow when handling loads with a forklift:
- Center the load as much as possible. When you have to handle off-center loads, distribute the heaviest part of the load nearest the front wheels of the forklift.
- Follow the load capacity of the forklift. Never overload.
- Never move fast or turn too rapidly when approaching a load.
- Make sure the forklift is placed squarely in front of the load, without being too close or too far from it. A distance of 20 to 30 cm (8 to 12 inches) is just right.
- When approaching the load, ensure that the forks are raised at the correct height and the direction control is set to neutral.
- Never raise or lower the forks unless the forklift is stopped and the brake is set.
- Make sure there is enough overhead clearance before raising the load. Be more cautious when raising loads under pipes, lights, sprinkler systems, etc.
- Be extra careful when tilting loads. Never tilt forward with forks elevated except when picking up or depositing the load.
- Never tilt the load forward while traveling since this reduces the stability of the load.
- Adjust the forks to make sure the weight of the load is centered between them. You can adjust the forks either manually or with a fork positioner.
- When lifting the load, make sure it is about 10 cm (4 inches) above the lower stack.
- Before lowering the load, return the mast to the vertical position.
- When lowering the load, ensure that its lowest point is 15 to 20 cm (6 to 8 inches) from the floor.
Related Links:
Forklift eTool: New OSHA Release
OSHA Announces Top 10 Most Cited Violations
Forklift Safety with Proper Training, Inspection and Operation
PPE and How It Can Save Your Life – Part 1
Common Workplace Safety Terms – Part 1


